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Custom HP/HT Equipment

Custom High-Pressure Reactors, Autoclaves, and Cells

IRIAN Mecatronics designs and manufactures custom reactors, autoclaves, and cells for R&D and industrial applications. We develop equipment to conduct tests, including in corrosive environments or requiring in-situ visualization. Each system is a scientific instrument designed to address a specific experimental constraint, where off-the-shelf solutions fall short.

01 — The problems we solve

Is your experimental constraint one of the following?

To ensure reliable results, the equipment must be perfectly suited to the protocol. The cases below illustrate experimental challenges that we have solved by designing dedicated equipment.

Running a test in a corrosive HP/HT environment

The corrosivity of fluids (H₂S, CO₂, brines) is magnified under high pressure and temperature. The design requires a critical selection of alloys (Inconel, Hastelloy...) and seals to guarantee the reactor's integrity, prevent sample contamination, and ensure test safety.

Delivered for

See 3 project(s) ↓

Applying stress or varying volume under high pressure

Transmitting a force or displacement inside an already pressurized vessel requires leak-proof mechanical feedthroughs and powerful actuators. The system must provide precise control while compensating for the confining pressure, an essential requirement for PVT or geomechanical testing.

Delivered for

See 3 project(s) ↓

Adapting one system for multiple experimental protocols

Designing a single reactor for various operating modes (batch, flow-through...) is an integration challenge. This requires planning the fluid circuits and instrumentation for each mode, while ensuring a compact, safe, and easy-to-reconfigure design to guarantee the comparability of results.

Delivered for

See 2 project(s) ↓

02 — Projects

Our achievements: proof by equipment

7 projects

IRIAN MECATRONICS gas permeability bench with triaxial cell for Shandong University. HPHT Reactors & Cells Wide-Range Gas Permeability Test Bench and Triaxial Cell for Geomechanics Wide-range gas permeability bench ($10^{-21} m^2$) with triaxial cell for the University of Shandong. An IRIAN MECATRONICS solution for tight rock characterization. Vue 3D d'une cellule à volume variable 500 bar 50mL motorisée HPHT Reactors & Cells 500 bar / 150°C Titanium Variable Volume Cell for HP Fluid Research Design of a 50 mL titanium HPHT cell for studying fluid phase behavior at 500 bar / 150°C. A custom solution that integrates magnetic… Design schematic of the IRIAN MECATRONICS 6000m marinized flowmeter, showing the pressure housing. HPHT Reactors & Cells Marinized 6000m Flowmeter: Qualifying Measurement in Extreme Environments for Oceanographic Research 6000m flowmeter for marine research. A HP housing protects a non-intrusive sensor for reliable deep-sea measurement. A custom 550 bar HPHT reactor made of Super Duplex, mounted on an articulated laboratory stand. Close-up of the reactor lid showing multiple high-pressure ports for instrumentation and fluid lines. The complete reactor system with its external heating jacket and control cabinet. Geoscience & Subsurface Studies Multi-Mode HPHT Reactor for Geochemical Simulation in Corrosive Media We engineered a versatile 0.7 L HPHT reactor for a geoscience laboratory, rated for 550 bar and 250°C. Its modular design and multi-layered corrosion… A tall, stainless steel high-pressure, high-temperature (HPHT) cell mounted vertically within a black, mobile frame with caster wheels. HPHT Reactors & Cells 1200‑bar Floating Piston Cells for HPHT Reservoir Fluid Studies We built 1200 bar HPHT floating piston cells (up to 5L) for reservoir fluid studies. Made of Super Duplex F53, they resist corrosive fluids… HPHT reactor in Inconel 625 for corrosion testing, on its laboratory stand. HPHT Reactors & Cells 500°C / 130 bar Corrosion Test Reactors for Materials Research For IFPEN, we designed two reactors (500°C, 130 bar) for corrosion testing. The Inconel 625 solution withstands oxidizing gases at very high temperatures. X-ray transparent PEEK triaxial cell, designed by IRIAN MECATRONICS for BRGM, on its microtomography test bench. HPHT Reactors & Cells Custom X-ray Transparent Triaxial Cell for BRGM: In-Situ 3D Tomography Analysis For the BRGM, we designed an X-ray transparent triaxial cell (200 bar, 150°C). Made of PEEK and titanium, it allows for in-situ 3D analysis…

03 — Our approach

From experimental constraint to qualified equipment

We design every reactor and cell as a scientific instrument. Our process is structured to translate your experimental need into custom, reliable, and documented equipment.

  1. Analyzing your experimental constraint

    A unique test requires a unique tool. We start from your specifications and the limitations of standard equipment to define the functional and technical requirements. This initial analysis is key to designing a system that precisely and exclusively meets your needs.

  2. Designing and manufacturing the custom equipment

    Our integrated design office (mechanical, instrumentation, and automation) designs the solution based on proven technology bricks. This approach allows us to control risks by focusing on the parts specific to your process. Manufacturing is 100% French and ISO 9001 certified.

  3. Qualifying and delivering a turnkey instrument

    Each system undergoes a Factory Acceptance Test (FAT) to validate its compliance with the specifications. We deliver a complete, tested, and safe system, along with its manufacturer's data book (PED calculations, material certificates, drawings), ready for commissioning in your laboratory.

Explore our other areas of expertise, such as test benches for geoscience and subsurface studies, chemical process development pilot plants, or precision injection systems.

They trust us

  • CNRS
  • CEA
  • BRGM
  • IFREMER
  • EDF
  • TotalEnergies
  • Michelin
  • CETIM
  • Centrale Lille
  • Université de Pau et des Pays de l’Adour

04 — FAQ

Frequently asked questions

What are the pressure and temperature limits of your reactors and autoclaves?

We do not have catalogue limits; we design the equipment based on the project's requirements. Our custom approach allows us to reach the conditions required by your test.

How do you ensure a reactor's resistance to highly corrosive fluids like H₂S or supercritical CO₂?

Material selection is a key step in our engineering process. Depending on the nature of the fluids, pressure, and temperature, our design office selects the most suitable alloys (Inconel, Hastelloy, Super Duplex, Titanium) and compatible seals. This expertise ensures the equipment's safety and service life, as well as non-contamination of the sample.

How are safety and PED compliance ensured for a custom autoclave?

All pressure equipment is designed in strict compliance with the European Pressure Equipment Directive (PED) 2014/68/EU. Our design office performs a systematic risk analysis, carries out sizing calculations (according to CODAP, ASME...), and compiles a complete manufacturer's data book. The equipment is then pressure-tested in our factory before delivery to guarantee its safety.

Is it possible to integrate specific features like visualization, stirring, or special measurements into a high-pressure cell?

Yes, integrating specific features is at the core of what we do. We design reactors to meet the protocol's needs: sapphire viewports for optical visualization, X-ray transparent walls for tomography, stirring via magnetic coupling, or volume control with a piston. Each feature is integrated while ensuring the entire assembly remains leak-proof and robust.

Do you have an HP/HT reactor or cell project that goes beyond standard solutions?

Describe your experimental constraint and specifications. Our design office will analyze your project's feasibility and get back to you with a technical proposal.

Discuss your project